Xpert 5.2 3D

Band saws for 3D print

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Machine: Xpert 5.2 3D

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5770 x 34 x 1,1

THE BAND SAW MACHINE IS THE FASTEST, CHEAPEST AND MOST EFFECTIVE SOLUTION DESIGNED FOR THE DIVISION OF 3D PRINTED METAL PARTS FROM THE BASE PLATE.

This single-purpose robust two-column band saw ensures a fast and precise division of the 3D printer product from the printing plate. The cutting accuracy is 0.2 mm in all directions, the cutting width is approximately 1.7 mm.

A special adjustable printing plate clamping system ensures optimal fixation. It is equipped with a tipping mechanism with stops. This allows easy and fast clamping of the printing plate in the horizontal position and simple tipping to the vertical working position via hydraulic power. Precise clamping of the printing plate ensures a cut setting with minimum allowances, which saves material when printing. The distance between the cut and the base plate is set automatically. The printing plate moves on the linear guiding using a hydraulic cylinder. The complete cutting process with printing plate folding and feeding is made automatically.

The maximum printing plate size is 400 x 400 mm.

The continuously adjustable jaw of the clamping system allows the installation of a 10 - 60 mm thick printing plate.

The machine is seated on an innovative base, which was designed with an emphasis not only on sufficient stability but also on minimum size (the base width is only 980 mm).

The machine is characterized by its overall robust design. Its base consists of a stable machine pedestal with the printing plate clamping system and a two-column fitting system of the arm that moves on linear guiding. The saw blade arm moves on the linear guiding using a hydraulic cylinder driven by a powerful hydraulic unit. The unique saw blade arm is fitted with orbital cast-iron wheels with a massive fit, driven by an industrial motor with a worm gearbox. All this guarantees long-term cutting precision and the service life of the machine. The machine features simple operation on a central control panel and an infinitely adjustable feed rate into the cut. After the execution of the cut, the saw blade automatically turns off and its arm moves up to the original, adjustable position. 

The cutting tool used is an industrial Bi-metal saw blade of the size 34 x 1.1 mm. The precision of the cut is guaranteed by a three-sided hard metal guiding. Maximum cutting efficiency is maintained also thanks to the possibility of setting optimum saw band speed by a frequency converter in the range between 20-130 m/min., which significantly contributes to cutting accuracy and service life of the saw bands.

The lighting of cutting is solved by an LED lamp.

The machine can be modified according to the customer's requests.

All pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

Max. width and height of the printing plate 400 x 400 mm
Main motor 400 V, 50 Hz, 4 kW
Hydraulic unit motor 400 V / 50 Hz / 0,55 kW
Saw blade speed 20-130 m/min.
Operating vice height 920 mm
Oil in the hydraulic system cca 25 l (ISO 6743/4-HM, DIN 51 524 part 2-HLP)
Machine dimensions 1020 x 2980 x 2330 mm
Machine weight 1620 kg
  • Electrical cleaning brush - Standard equipment

    Steel circular brush powered by and industrial motor with worm gearbox. Used to remove chips from the saw band behind the cut.

  • Saw band tension indicator

    Ensures accurate tensioning of the saw band to a required value according to the pressure gauge and its control during the use of the machine. Optimum tensioning of the saw band is essential for its service life and cutting accuracy.

  • Oil mist lubrication

    Creates an oil mist that is sprayed onto the cutting edge. It replaces the use of a classic coolant, especially when cutting sections during which leakages may occur. Possibility of using organic oils.

  • Suction box

    The suction box helps to exclude dust and chips from the cutting area. Suctioning is divided into two branches. The connection hole for powerful suction device has a diameter of 50 mm.

    With a printing plate size of 250x250x20mm, the maximum printing height is 300mm
    With a printing plate size of 300x300x20mm, the maximum printing height is 250mm

    This accessory cannot be combined with the following accessories: Cooling of the saw blade and Cleaning brush

  • Cooling of the saw blade

    Cooling of the saw blade prolongs the lifetime of the blade, removes chips, and contributes to a higher cut quality. The coolant pump starts up together with the saw blade. The amount of emulsion is dosed by a valve on the guiding heads. The emulsion is returned to the system through the waste container.

    This accessory cannot be combined with the following accessories: Suction box

  • Handling table

    Table enables easy manipulation with heavy print plates between 3D printer and saw. Electric drive ensures adjusting of the table height.

  • THE BAND SAW MACHINE IS THE FASTEST, CHEAPEST AND MOST EFFECTIVE SOLUTION DESIGNED FOR THE DIVISION OF 3D PRINTED METAL PARTS FROM THE BASE PLATE.

    This single-purpose robust two-column band saw ensures a fast and precise division of the 3D printer product from the printing plate. The cutting accuracy is 0.2 mm in all directions, the cutting width is approximately 1.7 mm.

    A special adjustable printing plate clamping system ensures optimal fixation. It is equipped with a tipping mechanism with stops. This allows easy and fast clamping of the printing plate in the horizontal position and simple tipping to the vertical working position via hydraulic power. Precise clamping of the printing plate ensures a cut setting with minimum allowances, which saves material when printing. The distance between the cut and the base plate is set automatically. The printing plate moves on the linear guiding using a hydraulic cylinder. The complete cutting process with printing plate folding and feeding is made automatically.

    The maximum printing plate size is 400 x 400 mm.

    The continuously adjustable jaw of the clamping system allows the installation of a 10 - 60 mm thick printing plate.

    The machine is seated on an innovative base, which was designed with an emphasis not only on sufficient stability but also on minimum size (the base width is only 980 mm).

    The machine is characterized by its overall robust design. Its base consists of a stable machine pedestal with the printing plate clamping system and a two-column fitting system of the arm that moves on linear guiding. The saw blade arm moves on the linear guiding using a hydraulic cylinder driven by a powerful hydraulic unit. The unique saw blade arm is fitted with orbital cast-iron wheels with a massive fit, driven by an industrial motor with a worm gearbox. All this guarantees long-term cutting precision and the service life of the machine. The machine features simple operation on a central control panel and an infinitely adjustable feed rate into the cut. After the execution of the cut, the saw blade automatically turns off and its arm moves up to the original, adjustable position. 

    The cutting tool used is an industrial Bi-metal saw blade of the size 34 x 1.1 mm. The precision of the cut is guaranteed by a three-sided hard metal guiding. Maximum cutting efficiency is maintained also thanks to the possibility of setting optimum saw band speed by a frequency converter in the range between 20-130 m/min., which significantly contributes to cutting accuracy and service life of the saw bands.

    The lighting of cutting is solved by an LED lamp.

    The machine can be modified according to the customer's requests.

    All pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

  • Max. width and height of the printing plate 400 x 400 mm
    Main motor 400 V, 50 Hz, 4 kW
    Hydraulic unit motor 400 V / 50 Hz / 0,55 kW
    Saw blade speed 20-130 m/min.
    Operating vice height 920 mm
    Oil in the hydraulic system cca 25 l (ISO 6743/4-HM, DIN 51 524 part 2-HLP)
    Machine dimensions 1020 x 2980 x 2330 mm
    Machine weight 1620 kg
    • Electrical cleaning brush - Standard equipment

      Steel circular brush powered by and industrial motor with worm gearbox. Used to remove chips from the saw band behind the cut.

    • Saw band tension indicator

      Ensures accurate tensioning of the saw band to a required value according to the pressure gauge and its control during the use of the machine. Optimum tensioning of the saw band is essential for its service life and cutting accuracy.

    • Oil mist lubrication

      Creates an oil mist that is sprayed onto the cutting edge. It replaces the use of a classic coolant, especially when cutting sections during which leakages may occur. Possibility of using organic oils.

    • Suction box

      The suction box helps to exclude dust and chips from the cutting area. Suctioning is divided into two branches. The connection hole for powerful suction device has a diameter of 50 mm.

      With a printing plate size of 250x250x20mm, the maximum printing height is 300mm
      With a printing plate size of 300x300x20mm, the maximum printing height is 250mm

      This accessory cannot be combined with the following accessories: Cooling of the saw blade and Cleaning brush

    • Cooling of the saw blade

      Cooling of the saw blade prolongs the lifetime of the blade, removes chips, and contributes to a higher cut quality. The coolant pump starts up together with the saw blade. The amount of emulsion is dosed by a valve on the guiding heads. The emulsion is returned to the system through the waste container.

      This accessory cannot be combined with the following accessories: Suction box

    • Handling table

      Table enables easy manipulation with heavy print plates between 3D printer and saw. Electric drive ensures adjusting of the table height.